Practice 02
Industrial AI for Real Estate & Construction · Oil & Gas
From BIM model to live digital twin. IBPS designs, builds, and operates the digital layer that sits on top of physical assets — connecting engineering models, IoT sensors, and AI to give operators a single source of truth from construction through operations.
The industrial digital shift
Asset owners in real estate, construction, and energy are turning static drawings into live, connected, decision-grade data — and AI is the engine that makes the data actionable.
01
BIM to Digital Twin
R&C operators connecting BIM models to live IoT sensor streams to create a single asset information base.
02
AI inside operations
Computer vision for PPE and site safety, predictive maintenance, and AI-driven operational dashboards.
03
O&G expansion
The same stack — BIM→P&ID, construction IoT→SCADA, vision safety→plant HSE — adapts directly to oil & gas.
04
OT cybersecurity
SCADA / DCS hardening and SOC monitoring required alongside every new digital programme.
Six capabilities. One integrated platform.
We design, build, and operate the digital layer from BIM through live operations — each capability is production-ready, not a demo.
Digital Twin Platforms
BIM models linked to live IoT sensor streams — one source of truth across design, construction, and operations. MVP in final phase for a R&C client.
Autodesk BIM · Unreal · Unity
Immersive Training Studio
VR scenario libraries for confined-space, fire response, site orientation, and plant operations — reduces time-to-competency.
Unreal · Unity · Quest / Vive
Industrial AI & Dashboards
Operational KPI dashboards, predictive maintenance, AI search across SOPs and maintenance reports.
Power BI · Python · OpenAI
Computer Vision Safety AI
PPE detection, worker zone tracking, fire/smoke detection, intrusion monitoring against existing CCTV.
YOLO · NVIDIA Deepstream · RTSP
Industrial IoT Integration
Sensor onboarding, edge gateways, time-series ingestion — plant data made accessible to dashboards and AI.
MQTT · OPC-UA · InfluxDB
OT Cybersecurity
SCADA & DCS hardening, network segmentation, SOC monitoring — protecting plant continuity against ransomware & intrusion.
Purdue Model · IEC 62443 · SIEM
Deep-dive · AI in operations
From dashboards to decisions
Industrial AI only matters if it changes what operations does next. IBPS delivers AI tied directly to site, control-room, and field workflows.
Operational KPI dashboards
Unified Power BI / Grafana dashboards across construction progress, facility performance, and reliability KPIs — sourced from IoT, BIM, SCADA, and ERP.
12 live data sources · ≤5s refresh · 24/7 control-room ready
Predictive maintenance
ML on vibration, temperature, and operational signals to forecast failures on pumps, compressors, motors — routed to CMMS work-order creation.
−27% unplanned downtime · 14d failure lead time · SAP/IBM CMMS
Safety & compliance AI
Computer vision against existing CCTV for PPE compliance, restricted-zone intrusion, smoke/fire signal — with audit trails for HSE review.
92% PPE accuracy · <2s alert · Edge on-prem
AI document & SOP assistant
Retrieval-grounded assistant across SOPs, P&IDs, vendor manuals, and inspection reports — with citations back to the source page.
10k+ docs indexed · 100% citation traceability · VPC tenant isolation
Selected engagements
Anonymized under NDA · illustrative scope
Real Estate & Construction
Digital Twin — Live Asset Model
Built a unified asset information base linking BIM models, IoT sensor streams, and facility data. Enabled remote collaborative design reviews and a progressive handover model. MVP currently in final phase.
MVP final phase · −18% design-review cycle · 1.2k tags reconciled
Industrial · HSE
VR training library
Authored eight VR training modules covering site orientation, electrical LOTO, confined-space entry, and emergency response. Deployed to Quest headsets with a learning-record store backing certification.
8 scenarios · −40% time-to-competency · SCORM LMS-integrated
Facilities · HSE
PPE compliance & safety vision
Deployed a computer-vision layer on top of 60+ existing CCTV streams for PPE detection, restricted-zone intrusion, and early smoke/fire signal.
92% PPE accuracy · 60+ cameras · <2s alert latency
Industrial · O&M
Predictive maintenance — rotating equipment
Built ML models on historian vibration & temperature signals across pumps and compressors. Forecasts feed CMMS work-order creation with 14-day median lead time.
−27% unplanned downtime · 14d lead time · SAP PM integrated
Pilot in 90 days.
Bring us a target asset, a workflow, or a site. We'll scope a 90-day pilot anchored to one of the six capabilities, prove the value, and lay out a path to enterprise rollout. Results or no invoice.
Open a conversation →info@ibpsconsulting.com · +1 (516) 455-3888
IBPS